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service medal, Vietnam, Southeast Asia, Veteran art, military art, dragon art,
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vietnam topographical map, southeast asia topographical map, Ha long, dragon,
vietnamese dragon, vertical exaggeration map, vietnam memorial, air force,
Vietnam veteran, vietnam, dragon, vietnam art, vietnam sculpture, vietnam
service medal, Vietnam, Southeast Asia, Veteran art, military art, dragon art,
dragon sculpture, Bronze map, bronze relief map, bronze topographical map,
vietnam topographical map, southeast asia topographical map, Ha long, dragon,
vietnamese dragon, vertical exaggeration map, vietnam memorial, air force,
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service medal, Vietnam, Southeast Asia, Veteran art, military art, dragon art,
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service medal, Vietnam, Southeast Asia, Veteran art, military art, dragon art,
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service medal, Vietnam, Southeast Asia, Veteran art, military art, dragon art,
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Viet
Sculptor James Nance, Vietnam Veteran, USAF Pilot,
USAFA Graduate 1971
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service medal, Vietnam, Southeast Asia, Veteran art, military art, dragon art,
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service medal, Vietnam, Southeast Asia, Veteran art, military art, dragon art,
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vietnamese dragon, vertical exaggeration map, vietnam memorial, air force,
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service medal, Vietnam, Southeast Asia, Veteran art, military art, dragon art,
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vietnamese dragon, vertical exaggeration map, vietnam memorial, air force,
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service medal, Vietnam, Southeast Asia, Veteran art, military art, dragon art,
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vietnam topographical map, southeast asia topographical map, Ha long, dragon,
vietnamese dragon, vertical exaggeration map, vietnam memorial, air force,
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service medal, Vietnam, Southeast Asia, Veteran art, military art, dragon art,
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vietnam topographical map, southeast asia topographical map, Ha long, dragon,
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orce,
Viet
The Bronze Map, Touching History.
By Douglas Clark
Copyright 2010
The
Dedication
On a blue, crisp,
clear, Colorado morning on October 1st 2010, Colorado sculptor James
Nance solemnly stood with his wife Jeanne and a thousand others in the solitude
of a pristine pine forest on a hillside overlooking the Air Force Academy
campus. Rays of the morning sun pierced the dense canopy overhead and the
familiar aroma of sage and pine added to the intense feelings of nostalgia for
the returning gradates. With a lump in his throat and a tear in his eye, Nance
proudly watched a flight of T-38 jets blast past the tree tops directly above in
a missing man formation honoring those 150 Air Force Academy graduates who died
flying combat in Vietnam more than 40 years before.
The flyby of jets symbolically marked the conclusion of an
emotional dedication and memorial ceremony for a new Vietnam pavilion, a 1.5
million dollar, blue glass, polished steel, and black marble building, five
years in planning, and generously donated to the Association of Graduates by the
graduating class of 1970. The distinguished guests consisted of the Academy
Superintendent Lt. General Michael Gould and his wife Colonel Paula Gould, high
ranking military officers, graduates and their spouses, and families of long ago
missing comrades.
For most attendees, including Nance, who is himself a 1971
graduate of the Academy, former Air force pilot, and Vietnam veteran, the event
offered the opportunity to reflect on lost friends and their patriotic sacrifice
to our country as well as share personal experiences and memories from that past
war, some as fresh as yesterday, some faded and obscure. For many of the still
grieving family members of those killed in action, the ceremony offered a chance
at some closure.
The event also marked another milestone for Nance as an
artist; it was the culmination of ten months of hard and dedicated effort on a
commission sculpting a unique bronze memorial, of a type never before attempted,
which would become the centerpiece of the pavilion. It also marked a milestone
in Nance’s emerging career as a monumental bronze sculptor and represented the
largest project he has created to date in a classically trained artistic career.
An artistic career which has paralleled a flying career for 40 years in a dual
journey, which has led him from the airspace above the steaming hostile jungles
of Vietnam to the corridors of the Smithsonian National Gallery to this
emotional moment.
Artistic beginnings
James Nance grew up
in Tulsa Oklahoma, the son of a WW-2 B-17 pilot, Bill Nance, who spent most of
the war in Luft Stalag 3, the “Great Escape” camp. As long as he can remember,
Nance has had two passions in life inherited from his father: flying and art. As
a young boy, he would constantly draw everything he saw and was always sculpting
small figures and animals from anything available such as mud or even butter at
the dinner table, much to his mother’s exasperation.
As a child his favorite toys were play dough and model
airplanes. Living in Tulsa, Nance was exposed at a young age to the Western art
of Remington and Russell at the Gilcrease art museum, which was close to their
house, and would spend hours wandering the hallways admiring the sculpture and
paintings. Nance remembers, “My parents were extremely supportive of all my
interests and would proudly post every drawing I ever did on the refrigerator
door. Unknown to me, for years, they also kept every piece of clay I ever
sculpted carefully wrapped and stored in a large box,” a collection, which he
now cherishes.
Flying Career
However Nance’s
passion for flying led him first to a career in the air; and with his father’s
encouragement, he earned an appointment to the Air Force Academy in Colorado
Springs for the class of 1971. His first experience with Vietnam came as a cadet
between his Junior and Senior years. During his summer intern program called
Third Lieutenant, he was assigned to an F-4 unit in Phu Cat Air Base, Vietnam
and was able to tour a great deal of the countryside for briefings and received
numerous orientation rides in the F-4 and other aircraft.
After graduation, he attended pilot training and was
assigned to fly a C-141 at McChord AFB Washington. By now the combat war in
Vietnam was winding down for America, but the C-141 transport crews were flying
overtime assisting the US military pullout. As a young co-pilot Nance was
assigned to one of the crews, which flew to Hanoi to return American POWs. For
the next two years, the C-141s continued to fly into Vietnam supporting the
remaining US military mission until the fall of Saigon in 1975. By then Nance
was an aircraft commander and participated in the chaotic evacuation of Saigon
and the baby lift.
After leaving the service in early 1977, he flew for 10
months as a bush pilot in Alaska during the Alaska pipeline construction until
finally landing an airline job with Hughes Airwest in Las Vegas. Several mergers
later he ended up with Northwest Airlines where he was flying as an
international Captain before taking an early retirement in 2007
Rediscovering Art
It was in 1985 when
based in Minneapolis with the airline that Nance’s long dormant interest in art
finally resurfaced. He was flying as a reserve first officer on the MD-80 and
had a lot of free time. His wife Jeanne had recently returned to school to
finish her degree. Nance tells the story, “Jeanne was studying for an important
exam, and I suspect I was getting a bit underfoot. She finally put down her book
and looked at me and asked,” “Jim honey, don’t you have something to do?” “When
I replied no, she said,” “You have always wanted an art degree why don’t you go
for it.” “The next day she bought me several books on drawing and sculpture and
the necessary supplies.”
From that single incident a new career was born. Taking
her advice, Nance began attending classes at the
Minneapolis College of Art and Design and the Atelier Lack classical painting
and drawing school, and his passion for art was soon reignited. Actually,
according to Nance,” it was more of an explosion” and he soon found himself
devoting all of his free time to art. His art education was also
complemented with an exhaustive study of human anatomy. Jeanne claims that his
motto is "anything worth doing is worth overdoing," which he has vigorously
applied to his study of art.
Nance has always felt that the human face is the window to
the soul, so it isn't surprising that he was naturally drawn to the field of
portrait sculpture. While flying he would bring along a small briefcase, which
held clay and a few modeling tools, and would speed sculpt small 10 inch busts
of the other pilot during layovers. Eventually most of the MD-80 Captains and
First officers had busts of themselves when they retired. Over the years, Nance
says that he has attended several funerals where the family had placed the bust
he sculpted on the pilot’s casket. Word spread and he began getting requests
from other pilots for busts of family members …for pay. Eventually he started
sculpting lifesize portrait busts for commissions outside of the airline family
and his reputation as a portrait sculptor grew in Minneapolis.
Nance’s interests and talents however aren't limited to
portraiture: he has continued to develop his skill in figure sculpture. In 1989,
he was a finalist in the design competition for the National Korean War Memorial
and in the same year won first place in the week long prestigious Johnston
International Figure Sculpture competition, sponsored annually by the
International Sculpture Center of Washington D.C. During 1990-1991, Nance was a
guest artist in residence at the Smithsonian National Gallery in Washington DC,
where he spent countless hours drawing and sculpting after European and American
masterpieces in the collection.
In 1994,
Nance and his wife Jeanne, moved to Loveland Colorado, to establish a studio and
take advantage of the thriving artistic climate and the proximity to several of
America's finest bronze art foundries. During this time he received a
commission from the National Park Service to sculpt a set of twin portraits of
Abraham Lincoln for the Lincoln Home visitors center in Springfield Ill. As a
result of the Lincoln commission, he has created a number of Lincoln works from
portraits to figures. In 2008 Nance was first runner up in the design of the
presidential inaugural medal.
Nance has always wanted to sculpt monumental bronze figures,
however while still flying, it was difficult to find the time to devote to this
demanding profession. So with this goal in mind he took an early retirement
from the airline in 2007 and began to build his monumental business and
establish himself. While still accepting portrait commissions, he built a web
site
www.JamesNanceSculpture.com and began promoting his services with phone
calls and personal visits.
The Heritage trail
In October of 2009, Nance received a call from Al Burrell of the
Association of Graduates at the Air Force Academy. Al was the project
construction manager and class giving officer and was one of the contacts made
in the previous year. Al informed Nance that the class of 1970 wanted to
commission a bronze sculpture for their 40th reunion gift and wanted
to know if he was interested in coming down for a meeting.
Intrigued, Nance met with the class committee and learned about
their plans. In 2005 the Association of Graduates with the leadership of the
class of 1960 created a “Heritage Trail” behind the association building,
Doolittle Hall. Situated in a beautiful pine forest, the trail covered a
hillside overlooking the golf course and campus. The intent of the paved trail
was to provide building sites where classes could promote Air Force Academy
heritage by donating monuments and memorials as class gifts to honor core
values, individuals, and specific conflicts. Several other classes, 59, 69 and
74 had helped complete the infrastructure of the trail. The first class to build
a site was 89; and now the class of 70 was in the process of building a 1.5
million dollar Vietnam, and they told Nance that they needed a bronze sculpture
as a centerpiece of the building.
The Bronze Map, an idea is born
The class committee’s requirements were fairly basic and open; they
wanted a map of Southeast Asia, it was to be in bronze, and serve as a memorial
to the 150 Academy graduates killed in action in Vietnam as well as a tribute to
all Grads and members of the armed forces who served there. Beyond that they
would rely on Nance to design and create the actual sculpture. Nance was
instantly struck by the historical significance of this project. “As a bronze
sculptor, a former pilot experienced with maps, and Vietnam vet, I felt like
sculpting this map was my destiny, and I overwhelmingly embraced the project.”
However, the most important motivation was on a personal level.
Nance explains, “As a non-combat C-141 transport pilot flying in Vietnam, I have
always respected and admired the pilots who everyday put their lives on the
line. The guys who tangled with Migs, who flew into the Red River Valley of
death down Thud Ridge to Hanoi, the ranch hand pilots, forward air controllers,
gunships, C-130, chopper rescue, B-52s and tankers, and many more. All went to
work every day and came back with holes in their planes and sometimes did not
come back at all. As the years have passed my admiration for these guys has
grown; and I saw this map as a once in a lifetime opportunity to show that
respect in a tangible way.”
Nance recalls that while he was researching the subject and writing
a proposal, he realized that no one had ever created the type of map he
envisioned. “ I tried to be honest and told the committee that I would be
making it up as I went along but was confident that it could be done and I was
the one to do it.”
The first step
for the proposal was to write a mission statement or set of goals to make sure
that he and the committee were on the same track.
“The map will be
monumental in size and scope, and will provide the viewer with a visual,
emotional, and tactile connection to South East Asia and Viet Nam; and by
association, the conflict, which took place, the graduates who participated, and
those who lost their life.
The map should be
large enough to elicit strong emotion while allowing the viewer to see and touch
locations and terrain. Since the map will be in topographic relief, it must be
large enough to allow for the sculpting of topography.
The sculpture must
be beautiful, inspirational, tasteful and distinguished while maintaining
topographic accuracy. The surface will be artistically sculpted in textures and
forms to suggest natural characteristics such as water, forest, rice lands, and
mountains.”
The most important consideration of the entire project was that it
absolutely, positively, no excuses, had to be installed by 25 September 2010, in
time for homecoming and the class 40th reunion and pavilion
dedication. After a couple of more meetings ironing out the details, the
contract was finally signed in December 2009. Ten months is a tight timeline for
designing, sculpting, and casting a bronze of this scale, so with the dedication
clock ticking, Nance rolled up his sleeves and went to work.
Designing a monument
A successful sculpture is the result of more than just artistic
skill and creativity. The completed project is also the result of hundreds of
thoughtful decisions, which contribute to the overall composition. The first
decision Nance had to make was scale.
The perfect size
The map had to be as large as possible to give substance to the
topography and importance to the subject yet not so large as to make it
physically inaccessible to the viewer. To realize the right scale, Nance had
aeronautical charts professionally scanned and had them enlarged to a number of
potential sizes in black and white printouts. He then glued these printouts to
large poster boards. In this way he was able to arrange the paper maps along a
wall and experiment with touching the maps. He settled on a perfect size of 94
inches tall by 81 inches wide.
Defining the boundaries
The area covered was fairly straightforward. Southeast Asia
consisted of Vietnam, Laos, Cambodia, and Thailand. Three of the map edges were
fairly self defining. The greatest artistic question was where to establish the
Eastern side of the map. Nance explains,” “Vietnam was the central focus of the
map, yet it was on the right side of the area; to increase its importance, it
needed to be physically pushed more to the center of the sculpture. This was
accomplished by including more of the South China Sea on the right side, Since
Hainan Island of China is a major geographical landmark, it made sense to draw
the edge of the map to the East of Hainan.”
A secondary advantage to including more ocean on the right side was
that it provided a palette for the required lettering which in turn allowed
Nance to keep the topography pure and uncluttered. To prevent name clutter,
Nance planned to use numbered icons at the geographical locations with matching
icons and name plates in the ocean.
Vertical scale, how high a mountain
The greatest challenge and artistic question was the vertical
scale. Nance explains, “The 8 foot high map covered a distance of 1,000 miles.
If one would stand back from the sculpture at 8 feet, it would be like looking
at the Earth from 1,000 miles in space. With a true representation of vertical
scale the largest mountain at 10,308 feet would be only 1/6 inch tall, hardly
even noticeable. The highest flying airliners would be crossing the map at ¾ of
an inch above the surface and the space shuttle at 18 inches. For this reason a
vertical exaggeration was obviously necessary. The question however was how
much?”
With the need for a monumental presence, Nance knew this was a
critical decision, which would decide the success of the map, so he decided to
experiment. With the aid of a topographical Tactical Pilotage Chart, he
sculpted the same mountain range in ever increasing vertical exaggeration. When
he started he thought that the end result might be 3x or possibly 5x, but
nothing he tried seemed right. After trying 10x he decided to jump to 20x, which
he expected would be too much, but he planned to bracket his way back down. To
his astonishment 20x was perfect. At this vertical scale, the highest mountain
would be 3.25 inches above sea level. According to Nance, “The basic design
parameters were now established. All I needed to do was figure out how to sculpt
an accurate topographical map and make it beautiful at the same time. No
problem, right?”
Creating topography
Nance’s first idea was to simply reference topographical
aeronautical charts, specifically the 500,000 scale Tactical Pilotage Charts,
and the 1,000,000 scale Operational navigational charts from the Vietnam era and
just hand sculpt the terrain. So he began. However, what seemed to be a simple
idea proved to be tedious and unsatisfying. While the mountains had adequate
contour lines, the flatter areas between were very sparse with contours so it
was difficult to establish base line elevations. Nance figured that it could be
done, but it would take him a couple of years, clearly this was not the best
course to follow. After a couple of weeks of depressing experimentation, Nance
was starting to get worried. He needed to work smarter and faster.
During one of the planning meetings with the 70 class committee a
question had been posed that perhaps there were elevation measurements available
in a digital form, which might cut down on the grunt work. At that time Nance
had followed up the idea and received several discouraging responses from
various map making companies. But now motivated by growing desperation, Nance
decided to give this possibility a second look.
It took a couple of weeks on the computer and phone, but Nance
finally stuck paydirt. “After following a trail that led me from the USGS, to
NASA, and JPL, I had in hand a DVD which contained 490 million Digital Elevation
Measurements, DEMs, which covered the geographical area of the proposed map.
The DEMs were created by Jet Propulsion Laboratories and derived from data taken
by the space shuttle, which used a stereographic radar measuring device to
create data points every 90 meters on the Earth’s surface accurate to within 10
inches.” But there was still a problem. “DEMs are used for many scientific
applications, however I could not find any previous use for making this type of
map plus the DEMs were in a raw unusable format.”
So he took matters into his own hands. With the aid of several
computer experts, Nance was eventually able to develop a software program, which
allowed him to manipulate the vertical scale and feed these DEMs into a CAD
program. After purchasing two large 4 ft by 8 ft blocks of dense aircraft foam
measuring 4 inch thick, Nance and his team were able to use the CAD program to
drive a milling machine to grind out the basic landforms of Southeast Asia. The
milling took almost 100 hours.
“At first glance, the milled foam seemed disappointing and did not
look at all like terrain. With the extreme vertical exaggeration, the terrain
forms looked more like a bed of nails driven upward, very spiky and unnatural
looking. Any relatively narrow ridgeline looked like a razor thin knife edge.”
But upon closer examination, Nance realized, “I had all that I needed. The
spiky foam gave me the location and elevation of all major landforms and most
importantly the baseline elevations for the entire region. It was not a
finished map, but it was a good starting point. Technology had taken me as far
as it would go; it was now time to be an artist.” It was then up to Nance to
apply oil based clay by hand to the entire surface and hand sculpt every
mountain, valley, island, and shoreline in a 900,000 square mile area. A
daunting task but now definitely achievable.
Setting up the studio
Since a bronze foundry is only capable of casting sections
approximately 24 inches wide, most large sculpture is cut into smaller pieces
before mold making and casting and later welded back together. To facilitate the
eventual sculpture breakdown, Nance decided to precut the foam into twelve 24 in
by 27 inch panels before starting, which were glued to twelve plywood panels and
mounted in a grid on an 8 foot square table. The table was fabricated from
heavy steel especially for this project and had an electric hoist, which would
rotate the working surface between vertical and horizontal. With this precut
grid of foam panels installed and mounted, it would be possible to work on the
entire map with clay. When the project was finished he would be able to cut
through the clay surface and remove each panel of clay, foam, and wood
intact.
Sculpting begins
In January 2010, with the snow falling outside, surrounded by his 8
dogs, Jim Nance climbed up on scaffolding and began laying down the first clay.
“At first it was a clumsy effort, but soon as my mind and fingers adapted to the
task, the process became natural and intuitive.” With constant reference to the
charts, guided by the underlying foam, and his pilot sense of what a mountain
should look like, the terrain began to take form and beauty and the map began to
take on a life of its own leading Nance in the right direction.
As the winter progressed, Nance worked long hours and frequently
late into the night in his home studio. Jeanne would often bring him dinner as
he worked and would keep him company while reading in an old easy chair in the
studio. One of their dogs old “Buster” was a 15 year old Golden retriever in his
final months of life. Buster had a bed beside the map and seemed to sense that
he was needed to help with this project; “he was a wonderful assistant and
peaceful company.” One day Nance discovered that Buster had eaten part of
Cambodia.
“At first I was horrified, but then I realized that Buster was
actually just doing his job as an assistant and art critic; the mountain range
he ate was the first that I sculpted and my least favorite; and the resculpt was
far better. After that we called him, The Golden Retriever who ate Cambodia.”
As May ended and the map was complete in clay, Buster must have realized his
mission was complete, and he passed on peacefully in his sleep and Nance
believes left part of his spirit in the clay map.
It took a solid 4 months of overtime sculpting to finish the clay,
but when it was completed Nance had created a true work of art; something never
before achieved by any artist. History you can touch with a three dimensional
monumental presence. Since the patina of the finished bronze would be critical,
complex texture was sculpted into the clay to capture the character of the land
and hold the eventual patina. The borders were delineated with a 3/6 inch wide
ribbon of clay undulating over the mountain tops and down the valleys, which
would eventually be polished in a bright golden bronze mirror finish.
The lettering was also a surprising challenge. After deciding
which places should be included and the type and size of font, Nance used a
computer driven laser to cut the names and icons from wood. He then grafted the
name plates into the clay surface. The greatest artistic challenge for this step
was deciding where to place the names in the South China Sea. Most names were
moved many times until finding the perfect artistic arrangement. American
airbases were located with a number icon he designed based on the shape of a F-4
aircraft. North Vietnamese bases were located with icons based on a Mig-21
fighter. When the bronze would be finished all names and icons would be
polished like the borders into a golden mirror finish.
Artistic Touches
Even though the map is a product of art and science, Nance still
felt like it needed more of an artistic touch to add humanity to the
experience. For inspiration he turned to a 500 year old museum map collection.
The one common thread each ancient map possessed was an elaborate compass rose
and a sea monster, so Nance set about creating both.
The compass rose is based on a F-105 fighter the Republic Thunder
Chief, affectionately known to its pilots as the “Thud.” The fearless F-105
pilots flew many missions into the North and suffered devastating causalities;
so out of respect, Nance decided it would be the perfect choice. Its long
streamlined nose used as a North Pointer, heading North into danger. The patina
was a mottled light blue green designed to look like the corrosion from sea
water on an old copper sextant.
The Dragon was inspired by “Ha Long” in Vietnamese it means “dragon
descending from heaven.” Ha long has been present in Vietnamese literature and
art for thousands of years. He is revered by the people as the bringer of rain
and of Yang. Ha Long is also present on the US armed services Vietnam service
medal as well as the national crest of the former South Vietnamese flag. Nance
reinterpreted old Vietnamese paintings to sculpt an 18 inch long Ha Long in the
lower right corner of the map. His left hand is grasping a Ying Yang globe and
his right hand is reaching for a typhoon to represent the winds of war.
In a bit of whimsy, Nance also decided to embed a secret message
into the map, which he called the Baldauchi Code, named after a mythical cadet
who had been turned back every class since the Academy had begun. Anything that
ever went wrong is always blamed on poor old Nino Baldauchi. The message is of
profound importance to every Cadet and Graduate and the AOG has already extended
a challenge and reward to the first cadet who can break the code.
Ho Chi Minh Trail
During the sculpting phase Nance had
decided to include the Ho Chi Minh Trail as a thin painted white line during the
patina, but delayed the research until the map was in the foundry. It was then
that Nance realized that the famous trail which played a pivotal role in the
war, was not a trail at all but an elaborate network of rabbit warrens, paths,
roads, and hiding places. The resulting research occupied much of his time
during the final two months and led him on an unexpected detour of discovery.
Unable to locate any definitive map
of the trial, which would include topographical information, Nance again turned
to the internet and the phone. With advice from a multitude of individuals and
organizations, including the Ho Chi Minh Trail Museum in Hanoi, he finally made
contact with a British woman, Virginia Morris, who along with her husband had
hiked the trail in Laos and Vietnam 5 years before and had written a fascinating
book on the harrowing experience. The couple had braved disease, food poisoning,
unexploded ordinance, toxic chemicals, leaches, snakes, marauding tigers, and
hostile Laotians who ran barefoot through the jungle with blowguns, crossbows,
and spears. After reading the book, Nance began a correspondence with Ms Morris
and discovered that she had a wealth of information, which she graciously
provided. Some of her reference material came directly from a 95 yr old General
Giap, former commander of the North Vietnamese Army, whom she met after her
trek. Armed with this assistance, Nance was finally able to construct his own
reference maps and used them to create the most accurate topographical depiction
of the trail in existence
Molds
It was now time to break the map down for the next step, mold
making. Thanks to the pre planning and preparation, the twelve panels came off
the table with ease and were delivered to the mold maker. The molds represent an
important step in ensuring a quality casting. Each panel is carefully covered
with liquid rubber over a period of days and a plaster backup shell or mother
mold is hand cast over the rubber. When complete the rubber mold has captured
every minute detail of the clay and the plaster mother mold will hold the soft
rubber in the correct position. The completed twelve molds are delivered to the
foundry.
Foundry
For this project Nance used Bronze Services Foundry of Loveland
where he has been casting his bronzes for years. The owner Tom O’ Gorman was
enthusiastic for the project since he was a pilot, his father Bob O’Gorman was
on B-29s in WW 2, and his brother had been shot down over North Vietnam and
thankfully survived. Aware of the deadline, O’Gorman put the map on a fast track
and put his staff to work.
Wax
The first step in bronze casting is to create a wax casting from
the rubber mold. Careful attention to detail was necessary to ensure perfect
casting of the lettering. The wax is carefully poured in and out of the mold
repeatedly until a wax is built up which is about 3/16 inch thick. After the wax
is removed from the mold, a series of wax sprues or tubes are hand attached to
the casting, which will facilitate the movement of the molten bronze at a later
stage.
Investment mold
The wax casting is then attached to a hanger and is dipped many
times into a large vat of ceramic slurry. This step takes several weeks and will
yield a ceramic mold. When the mold is dry it is fired in a kiln, which hardens
the mold and melts out all the wax. The fired mold will therefore have cavities
where previously there was wax. This is where the term “Lost Wax’ is derived.
Metal pour
The ceramic investment mold is placed in a bed of sand and bronze
ingots are melted in a crucible in a blast furnace. The crucible containing the
molten bronze is then lifted by two men using special tools and is carefully
poured into the inverted investment mold. The sprues, which were created in
wax, provide passageways for the flow of bronze. When the bronze has cooled,
hammers and chisels are used to remove the investment mold and a blackened rough
bronze casting appears from the rubble.
Metal Chase
Chasing simply means finishing and there is a lot of chasing to do
on a rough bronze. Bronze is fairly malleable and with the experienced use of
power and hand tools, the foundry metal workers can restore a surface to the
artist’s original texture. The bronze sprues must first be cut off and any
casting imperfections corrected. For a large sculpture the pieces must be
welded back together and all seam lines chased out until unnoticeable.
All bronze casting will result in
shrinkage of the bronze; for this reason the hardest thing to cast is a flat
surface, which will instantly reveal any distortion. The bronze map offered the
foundry and Nance a unique challenge with the combination of undulating
landforms, flat oceans, and straight edges. After the twelve panels were welded
together several weeks were required to straighten the map up. Nance recalls
one memorable moment, “We had suspended the map from a chain and gantry. There
were four guys with sledge hammers, all banging away on the map from both sides
pushing and pulling the surface into its correct form, while I tried to stand
out of the way of danger and direct the effort. Even with ear muffs, the noise
was deafening.”
Eventually a stainless steel
framework was constructed behind the map to improve rigidity and strength and
prevent the map from warping. The map was also given flat sides two inches
deep at sea level and up to 5 inches in the mountains. After three months in
the foundry and a hard three weeks of pushing and pulling, pounding, welding,
and grinding. The 800 pound bronze map was finally finished in metal,
sandblasted for cleaning, and ready for patina. To celebrate, the guys at the
foundry poured beer over the head of Ha Long and toasted a job well done.
Patina
Nance understood all along that the
true success of the map depended on the patina. For months he had a vision of
the patina in his mind and this final week in mid September, would be the acid
test. Again Nance relied on ancient maps for inspiration and he believed that
the color should look weathered by age to give the map more character. For a
palette, he decided to reference satellite photos with artistic interpretation.
Critical to accuracy was the need to properly delineate the vast agricultural
area of Southeast Asia from the primeval forests and jungles.
After an intensive week of effort,
the patina was complete and work stopped at the foundry as each member of the
foundry team would come in to stare in amazement at the finished product. None
of them had ever seen a sculpture like it and they were all proud of their
contribution. For the next few days as word spread a steady stream of artists
and visitors also poured into the foundry to check out the map.
The colors are as complicated and
engaging as the sculpture. The French brown and deep green mountains thrust
bronze peaks upward above the green jungles and blend subtly into the lighter
tan colored agricultural areas. Rivers and lakes were painstakingly hand painted
blue by Nance, and one can follow the 4,000 mile long Mekong river for a 1,500
miles as it meanders from the upper map in China into the Delta south of Saigon.
The greatest impact of the patina lay
in the ocean. Nance sculpted a texture to the water and applied a complicated
multi layered patina; the result is like looking into the real ocean. The dark
purple of deep water gradually lightens through shades of blue until the
shoreline, complete with sculpted waves, appears in a light blue green. Below
the translucent surface of the water one can see the lighter colored texture
resembling coral reefs.
After the patina was complete it was
sealed with an outdoor lacquer and colored wax was used to fine tune hues and
tones; and finally after 10 months the map was complete. After hauling the
sculpture outside on a gantry several photographs were taken of the entire
foundry crew and Nance standing in front and all of the workers signed the back.
Now, all that remained was to figure out how to get a 800 pound map up on the
wall at the Vietnam pavilion.
Installation
During the foundry phase Nance and
foundry foreman had collaborated with the building contractors to design a
support structure for the 800 pound sculpture. A large steel bracket was
fabricated which was welded to the rear of the map containing a downward facing
lip. A matching bracket with an upward facing lip was fabricated and taken to
the building site to be bolted onto the steel wall substructure 9 feet above the
floor. With this support mechanism in place, all that was need was to lift the
map up onto the bracket and let its weight hold it in place.
Lifting it into place would be the
final challenge. The foundry would use a fork lift to place the map onto a
flatbed trailer. Unfortunately at the Academy, there would be no room for a
piece of power equipment. The map would need to be unloaded and carried 300
feet down a winding hillside sidewalk into the double glass doors of the new
memorial building and onto the wall. Although the class of 70 had 15 able
bodied graduates standing by to assist, the map was so heavy and so hard to hold
that it would still be difficult and the last thing Nance wanted was an accident
which would injure someone.
Two days before the planned
installation, after several sleepless nights worrying, Nance finally realized
what needed to be done. “I made a hectic trip to the lumber yard and purchased
several hundred dollars of heavy lumber. Then working for two days and far into
the final night, I constructed a wooden cart out of 4x4s and 2x6s reminiscent of
an ancient Roman Siege machine with large locking 10 inch wheels. The cart was
so sturdy that it weighed 400 pounds. Thankfully a helpful neighbor with a
forklift came to my rescue and lifted the completed cart onto the trailer behind
the map.”
The plan was to have the grads muscle
the map off the trailer down onto the cart, face down, where it would then lay
back at a stable 60 degree angle. They would then wheel the cart down the
sidewalk into the new building and against the wall moving through the doors
with one inch to spare on both top and sides. The cart was designed to raise
the map to the correct height on the wall, where the jacks would then lower the
map slowly onto its mount. To Nance’s relief and amazement the entire process
worked perfectly. The map raising was reminiscent of raising the flag at Iwo
Jima and afterward everyone just stood back and proudly admired their new
sculpture. It was rumored that beer was involved. Although Nance felt a surge of
relief, he also felt somewhat pensive that a work, which had been part of his
life for 10 months, was now going away to its permanent home. Nance headed home
to Loveland 2 hours North to get some needed sleep.
To touch or not to touch
One of the concerns expressed by the
class committee during the entire project, was the question if visitors should
be allowed to touch the map; they worried that over the years the finish would
be damaged. To Nance this was an important artistic issue. “I told the
committee that the map was theirs and it was their call, however I made a strong
recommendation that not only should the map be touched, but they should consider
placing a sign by it which read “Please Touch.”
My feeling was that any change that
could occur would be desirable and would eventually result in a wonderful,
complex, and unpredictable transformation of the patina in a way that no team of
patina experts could ever hope to duplicate. There would always be color in the
crevices of the texture, after all even 3,000 year old Greek sculptures still
retain some color; the years of touching the map will gracefully age the patina
into beautiful and weathered hues in a rich elegant process, not unlike our own
aging as humans.”
Nance also had a vision for the
future, ”Most importantly is that every one who touches the map will leave some
tiny microscopic part of themselves in the finish and bronze. Whether it be a
molecule of oil, or salt from a tear, or a single cell of skin, it will combine
with the map to create an organic fingerprint of those individuals and make the
map not just interactive but a physical part of us all. As decades pass and the
day comes when all of us who were in Vietnam are gone, the rich organic patina
with certain meaningful areas well worn and lovingly polished by searching
fingertips will serve as a silent reminder of our passage through life. Future
visitors will see not just the map, but a trace of our existence, our respect
for honor, and our combined spiritual energy, and they will know us better.“
Touching History
Nance’s viewpoint prevailed from
persuasion and default. From the moment the map was installed, a week before
the dedication, Grads from 70 and other classes were already creating a steady
unstoppable stream of visitors. Immediately it became apparent that the map had
a strong emotional effect on its viewers. AOG staff members reported to Nance
that the experience always was the same. The visitor would quietly enter the
room and stand about 10 feet away and stare, then slowly approach the bronze and
gently reach out a hand to touch a place of meaning. After a few moments tears
would appear and the person would become lost in reflection and memory. Finally
the stories would start, followed often by laughter. The physical act of
touching seemed to make a deep emotional connection to the soul unlocking a
floodgate of memory. Always touching, touching, and touching, as if there was an
irresistible human magnet embedded in the bronze recharged with every new touch.
There was one special moment during
the ceremony, which will always be etched in Nance’s memory. “The family of a
grad killed in action in 1972 approached me while I was standing close to the
map. They had only the name of a location where their loved one’s remains had
been recovered. I showed them the spot on the map and then quietly withdrew and
watched respectfully as the family held each other, cried, and held their hands
on the spot, lingering in front of the map long after everyone else had left.”
For Nance, who is now gearing up for
a new commission, the past 10 months have been a life altering experience. He
sums it up in this way, “Once in a lifetime, if we are lucky, we have the
opportunity to be involved in something greater than all of us. I was fortunate
to find this opportunity in a bronze map, which took on a life of its own and
captured the enthusiasm of everyone who participated in its creation.”
While Nance is justifiably proud of
his sculpture, he is honored and grateful for the opportunity to be a part of
history; “I believe that this project was the perfect Karmic confluence of
people, place, time, and history. Although I had hoped the map would provide a
connection to the past, I am completely overwhelmed with the power of the
emotional response.”
Nance also believes the map is an
affirmation for his life motto, “anything worth doing is worth over doing.” The
Grads and Vietnam vets who have already experienced the power of touching the
bronze map would certainly agree.
Artist side bar:
James Nance
is a 1971 graduate of the USAF Academy, retired pilot, and monumental bronze
sculptor. He and his wife Jeanne live in Loveland Colorado, with their two paint
horses, and 7 dogs. James can be contacted at 970-669-5507 or email
jimnance4617@aol.com.
Photos of the bronze map are available on his Website,
www.JamesNanceSculpture.com
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